Mazda 323

since 1985 of release

Repair and car operation

Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
- Wheels and tires, body, car coloring, care of the car
   The sizes of disks and tires/pressure in tires
   Designations of disks
   Designations of tires
   Replacement of wheels
   Rules of care of tires
   Balancing of wheels
   Antisliding chains
   Spare wheel
   Wear of tires
   Removal and installation of a front bumper
   Removal and installation of a rear bumper
   Removal and front grille installation
   Removal and installation of lateral moldings
   Removal and installation of a forward wing
   Removal and cowl installation/adjustment
   Removal and installation/adjustment of a door of a back
   Removal and door installation/adjustment
   Upholstery door door/window regulator/glass
   Removal and installation of an upholstery of a door
   Removal and installation of a glass/window regulator of a forward door
   Lock/handle/cylinder of the lock of a door
   Lock of a door of a back / internal drive
   External mirror
   Removal and installation of glass of a mirror
   Panel of devices / average console
   Forward seats
   Removal and installation of a back seat
   Back seat
   Car coloring
   Elimination of damages from stones
   Rikhtovka body/repair of rusty openings
   Preparation for painting
   Wash of the car
   Care of a varnish covering
   Protection of the bottom and preservation of cavities
   Care of an upholstery
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits

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The body of MAZDA 323 has bearing design. The bottom, lateral details, a roof and wings are welded with each other. Wind and back glasses are pasted. Therefore large repair work, and also replacement of the pasted glasses can be made only in special workshops.

The cowl, trunk lid and doors are screwed and can easily be replaced. At installation it is necessary to keep surely the correct air gaps, differently doors will knock or during movement in salon there will be an increased noise. The air gap should lie in any case in parallel and should have identical width on all length. In this chapter there are also instructions on works on internal equipment of salon, such as, removal of seats and an upholstery.

 Safety rules at works on a body

At carrying out welding works near the battery the battery should be surely removed. At shutdown of the battery it is necessary to read surely instructions in the Section Removal and battery installation.

On elements of the filled system of the conditioner should not be carried out neither welding works, nor the soldering. It belongs as well to welding works and the soldering on the car if there is a danger of heating of elements of system of the conditioner.

The contour of a coolant of system of the conditioner should not be opened. To remove protective mastic of the bottom and consolidation in repair places by means of a rotating wire brush or to heat up the hair dryer to temperature a maximum +180°С and to remove with a shpatel.

When painting the car can heat up at most to +80°С, differently there is a danger of damage of an electronic monitor.