Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
- Coupling
   Removal and coupling installation/check
   Removal and installation/check of the vyzhimny bearing of coupling
   Adjustment of a pedal/cable of coupling
   Check/adjustment of a pedal of coupling
   Air removal from a coupling drive
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Removal and coupling installation/check

Removal

 PERFORMANCE ORDER

  1. To remove a transmission, see. Head Manual transmission, Section Removal and transmission installation.
  2. To mark the provision of a press disk on a flywheel with a felt-tip pen or a chertilka.
  1. That when weakening bolts the flywheel was not turned, to stop it on a gear wreath by means of a screw-driver and a core. In masterful MAZDAS the represented special adaptation is used.
  1. Serially to weaken bolts of fastening of a press disk on 1 - 1,5 turns while press the disk will not unload.

If bolts to weaken at once, the diafragmenny spring can be damaged.

  1. Completely to turn out bolts.
  2. To take out press and conducted disks.

Not to allow falling of press and conducted disks at a vynimaniye, differently after installation there can be difficulties at inclusion and coupling switching off.

  1. To wipe a flywheel the rag moistened in gasoline.

Check

 PERFORMANCE ORDER

  1. The greasy or mechanically damaged conducted disks to replace.
  1. To measure thickness of an overlay of a conducted disk by means of a calliper. The distance to heads of rivets should be at least 0,3 mm, differently a conducted disk to replace. The same at existence in an overlay of cracks.
  1. To check a conducted disk on palpation. Maximum lateral palpation of a disk: 0,7 mm. Check needs the special tool, however it is necessary only if the old conducted disk with which is established there were difficulties at inclusion and switching off.
  2. If in work of coupling there were malfunctions, to check lateral palpation of a flywheel by means of the strelochny indicator. Maximum lateral palpation: 0,2 mm.
  3. To check a flywheel on existence of traces of a deposit and grooves, if necessary to grind a small emery paper.
  1. To check wear tracks of the vyzhimny bearing on a diafragmenny spring. Small roughnesses to level an emery paper, at larger damages to replace press a disk.
  1. To check spring connections between a press disk and a cover on existence of cracks and durability of landing of rivets. It is necessary to replace coupling with the damaged or weakened rivets.
  2. To check a surface of a prileganiye of a press disk on existence of cracks, traces прогара and wear. The press disks having a deflection inside to 0,3 mm still can be established. Check is carried out by means of a ruler and flat щупа. If necessary to level traces прогара and grooves a small emery paper.
  1. To turn directing bearing in a flywheel a finger, pressing thus the bearing. To replace the bearing only if it jams or has a free wheeling. The special stripper is necessary for a vynimaniye. The new bearing is hammered by a hammer and a core while it will not be level with a flywheel.
  1. To check ease of a course of the vyzhimny bearing.

Installation

 PERFORMANCE ORDER

  1. To insert a conducted disk and a basket with a press disk into a flywheel. Thus the flat party of a nave of a conducted disk is turned to a flywheel. Approximately to level a conducted disk on the center in the press bearing. However it is better отцентровать a disk a suitable core, for example, HAZET or old primary shaft of a transmission. If the conducted disk is not in the center, it is impossible to insert a transmission shaft.
  1. If the disk is established former press, to establish a basket according to the mark put at removal. Thus directing pins on a flywheel will enter into basket openings with a press disk.
  2. To screw in bolts of fastening of a basket.
  3. To tighten bolts of fastening of a basket of a disk in the given sequence step by step on 1 - 1,5 turns while press the disk will not be screwed. To remove aligning core.

To watch, that the basket at a tightening of bolts evenly and without a distortion entered into a flywheel. Moment of an inhaling of bolts of fastening of a basket: 25 Nanometers.

  1. To take out from coupling the lock adaptation.
  2. To establish a transmission, see. Head Manual transmission.
  1. Petrol models with a forward drive to 8/89 g вып., and also all models versatile person: To adjust a coupling drive, see. Section Adjustment of a pedal/cable of coupling.