Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
- System of greasing of the engine
   Oil contour
   Check of pressure of oil
   Check of the sensor of pressure of oil
   Removal and installation of the pallet of a case
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Removal and installation of the pallet of a case

For consolidation of the pallet of a case in workshops MAZDA No. 852777739 hermetic is used, also similar hermetic on a silicone basis (for example, by DOW CORNING Q3 - 7057) can be used.

Not to put it is too much hermetic, and in the field of oil channels to work especially carefully. Details should be collected within 30 minutes after hermetic drawing. After this time hermetic should be removed and put anew.

Removal

1 — a bolt, 50 Nanometers
2 — a fastening plate
3 — laying, always to replace
4 — a nut, 45 Nanometers
5 — a bolt, 50 Nanometers
6 — a reception pipe of the exhaust silencer
7 — a nut, 90 Nanometers
8 — laying, always to replace
9 — a rigidity element (On models with the case pallet from aluminum it is built in the pallet.)
10 — bolts of 50 Nanometers

11 — laying, always to replace
12 — the case pallet
13 — a bolt, 10 Nanometers
14 — a stopper of a masloslivny opening, 40 Nanometers
15 — laying, always to replace
16 — the mesh filter
17 — a support of bearings
18 — a bolt, 10 Nanometers
19 — a bolt, 20 Nanometers
20 — Laying, always to replace


 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.

  1. To lift the car.
  2. To merge engine oil.
  3. To unscrew a reception pipe of the exhaust silencer, to lower an exhaust system and to tie up a wire, see. Section Removal and generator installation.
  4. VZ, В6 (SOHC) from 9/89 g вып.: To unscrew a rigidity element.
  5. To unscrew bolts and nuts of fastening of the pallet of a case.
  1. Steel pallet: For an otzhimaniye of the pallet to establish between a basic arm and the pallet a screw-driver.

It is impossible to establish a screw-driver between a support of bearings and the block of cylinders. Besides at removal of the pallet to watch, that sealing surfaces of the pallet and the block of cylinders were not damaged.


  1. Aluminum pallet: To hammer a screw-driver on the specified place between the pallet and the block of cylinders.

The screw-driver should not be established on any other place as sealing surfaces of the pallet of a case and the block of cylinders differently will be damaged.

  1. To remove the case pallet.
  2. If is available, to unscrew a support of bearings and to remove it.

Installation

 PERFORMANCE ORDER

  1. Carefully to release sealing surfaces of the pallet of a case, a support of bearings and the block of cylinders from old consolidation by means of a triangular shaber and a razor edge.
  2. Carefully to wipe the block of cylinders, a case and the oil pump. Otherwise consolidation can be damaged by following oil.
  3. To wipe sealing surfaces on the case pallet, a support of bearings and the block of cylinders solvent of fat and to dry up them. As a cleaner alcohol or acetone can be used.

It is impossible to apply the cleaners corroding varnish surfaces.


  1. To put on the shaded places hermetic on a silicone basis (for example, DOW CORNING Q3 - 7057).
  1. To put hermetic on a silicone basis (for example, DOW CORNING Q3 - 7057).
  2. To establish a support of bearings and to tighten with effort of 20 Nanometers.
  3. To put hermetic on a silicone basis (for example, DOW CORNING Q3 - 7057) on laying and to establish laying.

Ledges on laying should be turned outside, the ends should adjoin purely.

  1. To put hermetic on a silicone basis (for example, DOW CORNING Q3 - 7057).

Steel pallet

 PERFORMANCE ORDER

  1. To establish the pallet and evenly to screw with effort of 10 Nanometers.
  2. To establish an element of rigidity and to screw fastening bolts with effort of 50 Nanometers.
  1. Aluminum pallet: To establish the pallet and evenly to tighten bolts - And - with effort of 10 Nanometers, bolts - In - with effort of 50 Nanometers.
  1. To establish a reception pipe of the exhaust silencer.
  2. To lower the car.
  3. To fill in engine oil.
  4. To connect a cable of weight of the battery.
  5. If are available, to establish time on hours and to set a protective code of a radio receiver.
  6. To make a trial trip, to check level of oil and tightness of the pallet of a case, probably carefully to tighten bolts.