Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
- System of cooling of the engine
   Contour of cooling liquid
   Antifrizny concentrate
   Replacement of cooling liquid
   Check of tightness of system of cooling
   Removal and thermostat installation/check
   Removal and installation of the water pump
   Removal and radiator installation
   Removal and installation of the motor of the fan
   Thermoswitch check
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Removal and installation of the water pump

The water pump is not subject to repair. In case of malfunction it is necessary to replace the pump. At malfunction of an epiploon cooling liquid flows down on the block of cylinders. The water pump is actuated by a maple belt.

Removal for E1 engines, EZ, Е5

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.


  1. To remove the bottom facing of the engine-1-.
  1. To merge and collect cooling liquid.
  2. To weaken bolts of fastening of a belt pulley of the water pump.
  3. To remove maple a belt-2-, see. Head Petrol engines, Section Removal and installation/tension of a maple belt.
  4. To unscrew a remenny pulley of the water pump-5-.
  5. To disconnect a hose of cooling liquid-3-, previously having weakened a collar.
  6. To unscrew bolts of fastening of the water pump-5-and to remove the water pump from a pipe of perepuskny system-4-.

Installation

 PERFORMANCE ORDER

  1. To put on a perepuskny pipe new laying.
  2. To insert the water pump so that the perepuskny pipe completely sat in the pump. To tighten fastening bolts with effort 30Нм.
  3. To check, that the water pump freely rotated and anywhere did not hook.
  4. To put on a hose of cooling liquid and to fix a collar.
  5. To establish a remenny pulley and to tighten effort of a hand.
  6. To establish maple a belt, see. Head Petrol engines, Section Removal and installation/tension of a maple belt.
  7. To tighten bolts of fastening of a belt pulley.
  8. To fill in cooling liquid.
  9. To connect a weight cable to the battery.
  10. If are available, to establish time on hours and to set a protective code of a radio receiver.
  11. After a trial trip to check tightness of system of cooling.

Removal for VZ engines, В5, В6, VR

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.

  1. To merge and collect cooling liquid.
  2. To remove a casing of a belt and a gear belt, see. Head Petrol engines, Section Removal and installation of a gear belt of VZ engines, В5, B6 (SOHC), (SOHC) VR.
  3. (DOHC) VR engine: To take out masloizmeritelny щуп and to unscrew directing tube щупа.
  1. To unscrew the water union-1-and to remove from a perepuskny pipe-3-.
  1. (DOHC) VR engine: To unscrew directing and tension rollers with a spring.
  2. To unscrew bolts of fastening of the water pump-5-and to remove the pump.

Installation

 PERFORMANCE ORDER

  1. To clear sealing surfaces on the block of cylinders, the water pump and water unions at first a shaber, then to wipe a rag, to remove the consolidation remains.
  2. Carefully to insert the new pump-5-with new laying-6-. To tighten bolts with effort of 25 Nanometers.
  3. (DOHC) VR engine: To establish directing and tension rollers with a spring and to tighten with effort 45Нм.
  4. To put on new laying-4-on perepuskny the pipeline-3-.
  5. To establish a water branch pipe of-1-c new laying-4-and to tighten with effort 25Нм.
  6. To establish and pull a gear belt, see. Head Petrol engines, Section Removal and installation of a gear belt of VZ engines, В5, B6 (SOHC), (SOHC) VR.
  7. To fill in cooling liquid.
  8. To connect a weight cable to the battery.
  9. If are available, to establish time on hours and to set a protective code of a radio receiver.
  10. To warm up the engine. Then to establish the car on a dry surface and to check tightness of system of cooling.

Removal for the diesel engine

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.


  1. To merge and collect cooling liquid.
  1. To remove a casing of a belt and a gear belt, see. Head Petrol engines, Section Removal and installation of a gear belt of VZ engines, В5, B6 (SOHC), (SOHC) VR.
  2. To take out masloizmeritelny щуп and to unscrew directing pipe-2-щупа.
  3. To unscrew bolts of fastening of the water pump-3-and to remove the pump.

Installation

 PERFORMANCE ORDER

  1. To clear sealing surfaces on the block of cylinders, the water pump and water unions at first a shaber, then to wipe a rag, to remove the consolidation remains.
  2. Carefully to insert the new pump-3-with new laying-4-. To tighten bolts with effort 25Нм.
  3. To screw directing pipe - 2-маслоизмерительного щупа with effort 25Нм and to insert щуп.
  4. To insert new laying-1-.
  5. To establish and pull a gear belt, see. Head Petrol engines, Section Removal and installation of a gear belt of VZ engines, В5, B6 (SOHC), (SOHC) VR.
  6. To fill in cooling liquid.
  7. To connect a weight cable to the battery.
  8. If are available, to establish time on hours and to set a protective code of a radio receiver.
  9. To warm up the engine. Then to establish the car on a dry place and to check tightness of system of cooling.