Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

- Introduction
   About this Management
   Mazda-323 brand cars — the introduction
   Identification numbers of the car
   Acquisition of spare parts
   Technology of service, tools and workplace equipment
   Engine start from an auxiliary source
   Poddomkrachivaniye and towage
   Automobile himikaliya, oils and greasings
   Diagnostics of malfunctions
   Routine maintenance
   - Works on maintenance
      Oil replacement
      Replacement of the oil filter
      Replacement of the perepuskny oil filter
      Visual check on leakage of oil
      Check of level of engine oil
      Check of level of cooling liquid
      Replacement of cooling liquid
      Visual check of tightness of system of cooling
      Frost resistance check
      Adjustment of gaps of valves
      Pulling up of bolts of a head of cylinders
      Pulling up of bolts of inlet and final collectors
      Check of the sensor of provision of a butterfly valve
      Check of the moment of ignition
      Replacement of candles ignition/check of electric contacts
      Replacement of an element of the air filter
      Plums of a sediment of the fuel filter diesel engine/replacement of the fuel filter
      Check maple belt/tension/replacement of a gear belt
      Visual check of system of production of the fulfilled gases
   + Box transfers/drive of wheels
   + brakes/tyres/wheels
   + Steering management/drive of forward wheels
   + car Electric equipment
   + Body / internal equipment
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Plums of a sediment of the fuel filter diesel engine/replacement of the fuel filter

The special tool is not required.

The following spare details should be bought:

  • Injector engines: 2 laying from copper.
  • The fuel filter for the corresponding engine. Upon purchase to report year of release and car model.

Diesel engine

Plums sediment/replacement of the fuel filter

The suitable vessel is necessary for collecting a sediment.

Following diesel fuel should be removed at once from rubber details (hoses of cooling liquid), differently eventually rubber details will be destroyed.

Sediment plums

 PERFORMANCE ORDER

  1. To substitute a suitable bath under the drain union.
  1. To weaken a drain bolt a hand approximately on one turn.
  2. To pump over the manual pump (about 7 times) until unmixed diesel fuel will start to leave.
  3. To tighten a hand a bolt of removal of a sediment.
  4. After sediment plum it is necessary to remove air from fuel system.

Filter replacement

 PERFORMANCE ORDER

  1. If is available, to disconnect the tip of the sensor of level of a sediment.
  1. To weaken a tension bolt - an arrow - a collar of fastening of the fuel filter.
  2. To unscrew the fuel filter from the holder a special key and to remove it.
  3. If is available, to unscrew the sensor of level of a sediment nippers for the water pump, to insert and screw it in the new filter.
  1. To cover new laying by diesel fuel and to establish it.
  1. To fill to edges the filter with diesel fuel and to screw a hand.
  2. To remove from fuel system air.
  3. After commission of a trial trip to check tightness of fuel system.

Air removal from fuel system

 PERFORMANCE ORDER

  1. To weaken a bolt of removal of air.
  1. To pump over the manual pump until in acting from a bolt of removal of air fuel air vials will not disappear.
  2. To tighten a bolt at the pressed manual pump.
  3. To pump over the manual pump (about 15 times) until resistance will be felt by pressing.
  4. To include preheat and then to start the engine.
  5. If the engine is not started pumping it is necessary to repeat.
  6. To check visually tightness of fuel system, especially connections of the fuel filter.

Carburetor engines

Toplivoprovod is in an impellent compartment in submitting топливопроводе. 2 clips will be necessary for shutdown of submitting and returnable pipelines. It is possible to use two clamps.

Removal

Not to work near open fire. Inflammably!


 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.

  1. To press submitting and returnable pipelines before and after the fuel filter clips.
  2. To weaken shlangovy collars and to disconnect pipelines from the filter.
  1. To take out the fuel filter.

Installation

 PERFORMANCE ORDER

  1. To put on pipelines the new filter and to fix collars. The arrow on the filter specifies the direction of course of fuel.
  2. To remove clips.
  3. To connect a weight cable to the battery.
  4. If are available, to establish time on hours and to set a protective code of a radio receiver.
  5. After a trial trip to check tightness of connections.

Engines with injection system

At removal of the fuel filter a large amount of fuel will follow, the suitable vessel is necessary for its collecting. Two rubber stoppers will be necessary for a perekryvaniye топливопроводов.

Removal

Not to work near open fire. Inflammably!


 PERFORMANCE ORDER

  1. To reduce pressure of fuel.
  2. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.

  1. To substitute a suitable vessel under the fuel filter.
  1. Slowly to remove bottom топливопровод, previously having weakened a collar. To close the pipeline a rubber stopper.
  1. Let's to fuel flow down in a vessel.
  2. To unscrew the top connecting bolt and to remove топливопровод with 2 - мя laying.
  3. To release the fuel filter from fastening.

Installation

 PERFORMANCE ORDER

  1. To insert the fuel filter into fastening.
  2. To establish the top connecting bolt with 2 laying and to tighten.
  3. To take out a stopper from the bottom pipeline, to connect and fix it a collar.
  4. To connect a weight cable to the battery.
  5. If are available, to establish time on hours and to set a protective code of a radio receiver.
  6. To connect the tip of the fuel pump.
  7. To establish a back seat, see. Section Back seat.
  8. After a trial trip to check tightness of connections.