Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and steering system
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
- Electric equipment system
   Search of malfunctions of electric system
   Switch check on a current transmission
   Relay check
   Check of the motor of a screen wiper
   Verification of indexes of turn
   Check of stoplights
   Check of a heater of back glass
   Separation and connection of cable tips
   Arrangement of safety locks
   Replacement of safety locks
   Removal and battery installation
   Battery check
   The battery is discharged in itself
   Battery charging
   Battery storage
   Generator
   Security measures for the generator of an alternating current
   Check of tension of the generator
   Removal and generator installation
   Generator components
   Dismantling generator/replacement of coal brushes
   Removal and starter installation
   Check/replacement of the traction relay of a starter
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Removal and starter installation

The starter is necessary for start of an internal combustion engine. The starter should disperse the engine to 300 rpm. It occurs only when the starter works faultlessly and the battery is rather charged. The starter consists of cases of a drive, poles and a collector. In cases of poles and a collector there is an anchor and a collector, and also a shchetkoderzhatel. In a shchetkoderzhatel there are coal brushes which are a wearing-out detail. At strong wear of coal brushes the starter cannot normally work.

In the forward case of a drive the shesterenny drive is placed. At starter inclusion the traction relay being on a starter, shifts a gear wheel to a gear wreath of a flywheel. When the gear wheel reaches against the stop, it is reliably connected to a flywheel. Now the starter can disperse the engine to necessary number of turns. When the engine is started, the gear wheel is dispersed by the engine and departs from a flywheel.

As for start of the engine big consumption of a current is necessary, within maintenance it is necessary to watch a faultless condition of cable connections. Korrodirovannye contacts to clear and grease with protective greasing for poles.

Depending on the engine on MAZDA 323 starters of various capacity are established: petrol engines: 0,85/0,95 kW; diesel engines: 1,4/2,2 kW.

Depending on type the starter can be a returned element, it means that cost of an old starter is set off upon purchase new, the old starter should be handed over upon purchase of the new.

Removal on the petrol engine

 PERFORMANCE ORDER

  1. To remove the battery, see. Section Removal and battery installation.
  2. To lift the car.
  1. To unscrew fastening-2-inlet collectors.
  1. To disconnect a cable of-3-plugs 3 (it is designated also as the plug 50).
  2. To unscrew a cable of-4-plugs B (it is designated also as the plug 30).
  3. To unscrew a starter (3 bolts). 6= starter fastening.
  1. To take out a starter down.

Installation

 PERFORMANCE ORDER

  1. To insert a starter from below, to tighten 3 bolts with effort of 50 Nanometers. The inhaling moment for cars to 9/89 g вып.: 40 Nanometers.
  2. To screw a wire on the plug 30 (In) with effort of 10 Nanometers.
  3. To connect the tip to the plug 50 (3), it should be latched.
  4. To insert a support of an inlet pipe and to screw with effort of 50 Nanometers from above and from below. To tighten a fastening bolt on starter fastening with effort of 25 Nanometers.
  5. To lower the car, see. Head Introduction.
  6. To establish the battery, see. Section Removal and battery installation.
  7. If are available, to establish time on hours and to set a protective code of a radio receiver.

Removal for the diesel engine

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

Data from memory of malfunctions of the engine or protective code of a radio receiver are thus erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal and battery installation.


  1. To unscrew the resonant channel, to disconnect an air hose. Both details to put aside.
  1. To disconnect a cable of-2-plugs 3 (it is designated also as the plug 50).
  1. To unscrew a cable of-3-plugs B (it is designated also as the plug 30).
  2. To unscrew a starter-4-(2 bolts) and to take out up.

Installation

 PERFORMANCE ORDER

  1. To insert a starter from above, to tighten 2 bolts with effort of 50 Nanometers.
  2. To impart a wire to the plug 30 (In) with effort of 10 Nanometers.
  3. To connect the tip to the plug 50 (S), it should be latched.
  4. To lower and screw the resonant channel, to put on an air hose.
  5. To connect a weight cable to the battery.
  6. If are available, to establish time on hours and to set a protective code of a radio receiver.