Mazda 323

since 1985 of release

Repair and car operation

Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
- Suspension bracket and steering system
   Forward suspension bracket — the general information
   Removal and installation of an amortization rack
   Dismantling amortization rack/removal and shock-absorber installation / screw spring
   Shock-absorber check
   Removal and installation cross-section lever/replacement of a rubber support
   Check/replacement of a support of the cross-section lever / rotary fist
   Removal and installation of a power shaft
   Removal and installation of an intermediate shaft
   Check/dismantling driving shaft/replacement of cuffs
   Bearing of a forward nave
   Back suspension bracket
   Removal and installation of a back amortization rack
   Dismantling back amortization rack/removal and shock-absorber installation / screw spring
   Cross-section levers / longitudinal lever/stabilizer
   Check of the bearing of a nave
   Removal and installation of the bearing of a nave
   Adjustment люфта nave bearing
   Removal and nave installation
   Removal and installation of a steering wheel
   Removal and installation of a tip of steering draft
   Removal and installation of a rubber cuff of a steering drive
   Servoupravleniye pump
   Corners of installation of wheels
   Values for MAZDA 323 check
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits


Check/replacement of a support of the cross-section lever / rotary fist


    To remove the cross-section lever and to check both rubber support on existence of cracks, damages and deformation. Replacement of a back rubber support: To unscrew a nut-7-, to remove a washer and the plug. To insert the new plug and a washer, to level perpendicularly to the lever. To tighten a nut of a rubber support with effort of 110 Nanometers.
    Replacement of a forward rubber support: To cut off a ledge of the rubber plug. Then to squeeze out the plug in a vice by means of a face head and a suitable pipe. In masterful MAZDAS instead of a tube the special adaptation is used.

If the plug not выпрессовывается, it is necessary to heat up it and to make an incision on an external contour for a voltage reduction.

    To moisten the new plug with a small amount of soap solution and to press from the forward party by means of the special adaptation.
    To establish the cross-section lever, see. Head Suspension bracket and steering system.

Check/replacement of a spherical support


    Spherical support (= between the cross-section lever and a rotary fist) it is necessary to replace the sharovy hinge, if is available notable люфт or if the cuff is damaged. Check in an adjusting condition: To lift the car. To move the bottom lever a hand up-down. The spherical support should not have notable люфт. Exact check is possible only in the removed condition. To unscrew a bolt and a nut-6-.
    To squeeze out a finger of a spherical support of a rotary fist by means of mount. To enclose a fabric, not to damage a cuff.
    To turn out bolts of fastening of a rotary fist on the cross-section lever and to remove a sharovy finger.
    To establish a dynamometer or a dinamometrichesky natural the corresponding fastening. To turn a sharovy finger. To take readings of effort of overcoming of force of a friction. Demanded value: from 1,8 to 3 1 Nanometers, otherwise to replace a spherical support.
    Cuff replacement: To clamp a spherical support in a vice and to bring down a cuff a hammer and a chisel.

To watch, that the spherical support was not damaged.

    To grease cuff inside with a small amount of universal greasing and to press a suitable tube. In masterful MAZDAS the special adaptation is for this purpose used.
    To screw a rotary fist on the cross-section lever 2 bolts with effort of 110 Nanometers. To insert a sharovy finger into a rotary fist, to insert a bolt in front back and to tighten with effort of 60 Nanometers. To measure and adjust corners of installation of wheels.