Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
- Suspension bracket and steering system
   Forward suspension bracket — the general information
   Removal and installation of an amortization rack
   Dismantling amortization rack/removal and shock-absorber installation / screw spring
   Shock-absorber check
   Removal and installation cross-section lever/replacement of a rubber support
   Check/replacement of a support of the cross-section lever / rotary fist
   Removal and installation of a power shaft
   Removal and installation of an intermediate shaft
   Check/dismantling driving shaft/replacement of cuffs
   Bearing of a forward nave
   Back suspension bracket
   Removal and installation of a back amortization rack
   Dismantling back amortization rack/removal and shock-absorber installation / screw spring
   Cross-section levers / longitudinal lever/stabilizer
   Check of the bearing of a nave
   Removal and installation of the bearing of a nave
   Adjustment люфта nave bearing
   Removal and nave installation
   Steering
   Removal and installation of a steering wheel
   Removal and installation of a tip of steering draft
   Removal and installation of a rubber cuff of a steering drive
   Servoupravleniye pump
   Corners of installation of wheels
   Values for MAZDA 323 check
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Check/dismantling driving shaft/replacement of cuffs

Power shaft with the internal hinge of the star type (the tripodny hinge)

1 — a cuff collar
2 — a cuff collar
3 — a bracket
4 — the hinge case
5 — a lock ring
6 — the tripodny hinge
7 — a cuff
8 — a collar

9 — a counterbalance only on the right side
10 — a cuff collar
11 — a cuff collar
12 — a cuff
13 — the external hinge with shaft. (Whenever possible not to assort to grease. To use greasing from a repair kit.)

Power shaft with the internal spherical hinge

1 — a cuff collar
2 — a bracket
3 — an external holder
4 — a lock ring
5 — an internal holder
6 — a separator
7 — balls
8 — a cuff collar

9 — a cuff
10 — a cuff collar
11 — a counterbalance
Only on the right side:
12 — a cuff collar
13 — a cuff
14 — the external hinge with shaft
Whenever possible not to assort.

Depending on model the power shafts having difference in the internal hinge are established: power shafts with the internal spherical hinge are established on cars to 9/89 g вып. and on the versatile person model with a mechanical transmission. Power shafts with tripodny hinges are established on cars from 10/89 g вып., except the versatile person models. All all-wheel drive cars have power shafts with internal spherical hinges, in connection with intermediate shaft for the right power shaft.

Check

 PERFORMANCE ORDER

  1. Visually to check cuffs, faulty cuffs at once to replace. For replacement of casings the power shaft should be removed and disassembled. As the external hinge should not understand, for removal of its cuff it is necessary to remove and a cuff of the internal hinge.
  1. The removed power shaft to clamp in a vice with laying and to check mobility of hinges.
  1. To stretch and compress the external hinge a hand, it should not have люфта.
  2. The internal tripodny hinge should move on a shaft.
  3. To try to turn the internal hinge on a shaft. It should not have notable radial люфта.
  4. If at check malfunctions are revealed, it is necessary to replace a power shaft.

Dismantling of a power shaft

 PERFORMANCE ORDER

  1. To mark edges of cuffs of hinges on a shaft, before removing them, it will facilitate installation.
  1. To remove collars of cuffs on the internal hinge by means of a screw-driver.
  1. To shift cuffs of hinges on a shaft.

Power shaft with the internal tripodny hinge

 PERFORMANCE ORDER

  1. Before removal of the case to mark situation concerning an asterisk.
  1. To mark with a center punch the provision of a shaft concerning an asterisk so it should be established on a former place.
  1. To compress and remove a lock ring of an asterisk suitable nippers.
  1. To bring down an asterisk from a shaft by means of a hammer and a brass core, without striking thus blows to rollers.

Power shaft with the internal spherical hinge

 PERFORMANCE ORDER

  1. Before removal of a shaft to mark its provision of rather external holder.
  1. To hook a lock bracket a flat screw-driver. To remove the internal hinge.
  1. To compress a lock ring of an internal holder suitable nippers and to remove it. To put with a label center punch concerning a shaft that it was possible to establish it in former situation.
  1. To bring down an internal holder from a shaft by means of a hammer and a brass core.
  1. If necessary to disassemble an internal holder. For this purpose to insert a narrow screw-driver between an internal holder and a separator and to squeeze out balls.
  1. To mark the provision of a separator of rather internal holder. To turn a separator on 30 ° and to remove from an internal holder.

All power shafts

 PERFORMANCE ORDER

  1. To remove from a shaft a cuff of the internal hinge.
  2. Right power shaft: If is available, to weaken a collar of a counterbalance and to remove the balance weight.

To mark the provision of a counterbalance on a shaft that it was possible to establish it on a former place.

  1. If are debugged on the external hinge: To remove a cuff of the external hinge through the party of the internal hinge, previously having weakened collars of cuffs.

The external hinge should not understand.

  1. Carefully to wipe internal cavities of the hinge, internal details, flanges, caps and cuffs. To remove old greasing with solvent or the compressed air. If dirt got into the hinge, to wash out it.
  2. To check working surfaces on wear existence, if necessary to replace the hinge.

Assembly

 PERFORMANCE ORDER

  1. The cracked and faulty cuffs to replace. In any case it is necessary to replace all collars of cuffs, and also lock rings.
  1. Slightly to grease a shaft surface that cuffs slid better. Besides to wrap up shlitsa of a shaft a polymeric tape that at installation of a cuff not to damage it.
  1. To put on a cuff of the external hinge with collars, collars still not to fix yet. Not to mix a cuff of hinges: To pick up a cuff according to external diameter of the hinge, the table belongs to cars from 10/89 g вып. (except the versatile person models).

Engine diameter And, mm diameter In, mm
1,3 l. Diesel engine 82,0 85,3
1,6 l 85,9 80,8
1,9 l of SOHC 84,0/80,0189,0
1,9 l of DOHC 89,9 85,2

1 — the left power shaft

The direction of installation of collars corresponds to shaft rotation forward, i.e. the bent end of collars should be turned in the direction of rotation of a shaft.

  1. Right power shaft: If is available, to put on a counterbalance, the collar of fastening should lie in a groove of a power shaft. If the groove is not present, to level a counterbalance on the mark put at removal.
  2. To put on a cuff of the internal hinge with collars.

Power shaft with the internal tripodny hinge

 PERFORMANCE ORDER

  1. To put on an asterisk a power shaft, the marks of a center punch put at removal thus should coincide. To hammer an asterisk on a shaft a hammer and a brass core. Thus not to apply force, to establish a core serially on various points.
  1. To insert into a shaft groove a new lock ring.
  1. To fill cavities of the external hinge between internal details from both parties special greasing (black color). To watch, that whenever possible less greasing got to cuffs. Special greasing is put in a repair kit of cuffs of MAZDA. To distribute all amount of greasing, about 80 g; SOHC engine of 1,9 l: 140 g.
  1. To distribute on the case of the internal hinge also all greasing from a repair kit (yellow color). Amount of greasing of 130 g; except the right power shaft of the SOHC engine of 1,9 l: 220 g.
  1. To insert a hinge asterisk into the case in the same situation as at removal and to pull a cuff.

Power shaft with the internal spherical hinge

 PERFORMANCE ORDER

  1. To collect an internal holder with balls and a separator in return sequence in relation to removal. The put labels should coincide.
  1. To put on an internal holder a power shaft, the marks of a center punch put at removal thus should coincide. To insert a new lock ring.
  1. To insert an external holder of the hinge and to insert a new lock bracket.
  2. To fill cavities of the external hinge between internal details from both parties special greasing (black color) from a repair kit of MAZDA. The amount of new greasing compensates amount of remote greasing. If all old greasing was removed, it is necessary to use all greasing from a repair kit.

All power shafts

 PERFORMANCE ORDER

  1. To fix cuffs on big diameter collars. Cuffs should sit reliably in shaft grooves. To bend collars of cuffs a screw-driver and to fix, having bent fastenings.
  1. To shift cuffs on small diameter to a label or a groove on a shaft. Cuffs in the established condition should not be neither are stretched, nor compressed.
  2. A few to raise a cuff on small diameter a small screw-driver, to compensate pressure. Then to pull a collar of a cuff and to fix it.
  3. To establish a power shaft.