Mazda 323

since 1985 of release

Repair and car operation



Mazda 323

+ Introduction
+ Petrol engines
+ System of greasing of the engine
+ System of cooling of the engine
+ ignition System
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
- Suspension bracket and steering system
   Forward suspension bracket — the general information
   Removal and installation of an amortization rack
   Dismantling amortization rack/removal and shock-absorber installation / screw spring
   Shock-absorber check
   Removal and installation cross-section lever/replacement of a rubber support
   Check/replacement of a support of the cross-section lever / rotary fist
   Removal and installation of a power shaft
   Removal and installation of an intermediate shaft
   Check/dismantling driving shaft/replacement of cuffs
   Bearing of a forward nave
   Back suspension bracket
   Removal and installation of a back amortization rack
   Dismantling back amortization rack/removal and shock-absorber installation / screw spring
   Cross-section levers / longitudinal lever/stabilizer
   Check of the bearing of a nave
   Removal and installation of the bearing of a nave
   Adjustment люфта nave bearing
   Removal and nave installation
   Steering
   Removal and installation of a steering wheel
   Removal and installation of a tip of steering draft
   Removal and installation of a rubber cuff of a steering drive
   Servoupravleniye pump
   Corners of installation of wheels
   Values for MAZDA 323 check
+ Brake system
+ Wheels and tires, body, car coloring, care of the car
+ electric equipment System
+ Heater, lighting system, devices
+ Governing bodies and operation receptions
+ Electric circuits






Removal and installation of a power shaft

1 — a wheel
2 — a mudguard
3 — a nave nut
4 — the stabilizer

5 — a tip of steering draft
6 — a rotary fist
7 — the left power shaft
8 — the right power shaft

to grease (lithium universal greasing)

Installation

 PERFORMANCE ORDER

  1. To unbend a lock plate of a nut of a nave by means of a hammer and a chisel.
  1. To unscrew a nut of a nave of the car standing on the earth. At the same time to ask the assistant to squeeze out a brake pedal that the nave was not turned. High moment of an inhaling, danger of accident!
  2. To weaken nuts of wheels.
  3. To mark the provision of a disk of a wheel concerning a nave that it was possible to establish an otbalansirovanny wheel in former situation.
  4. To lift a forward part of the car.
  5. To remove a wheel.
  6. To merge transmission oil, see. Head Introduction.
  7. To unscrew a mudguard and to take out from a wheel arch.
  8. If is available, to unscrew the stabilizer on the cross-section lever, to remove a bolt with plugs and remote elements.
  1. To unscrew a nut and to take out tightening a bolt of a rotary fist.
  1. To squeeze out a finger of a spherical support of a rotary fist down by means of mount. To enclose a fabric, not to damage a cuff.
  1. Cars from 10/89 g вып., except the versatile person models: To straighten шплинт and to remove it. To unscrew a nut of a tip of steering draft and выпрессовать a tip from the lever of a rotary fist by means of a standard stripper.

Thus not to damage a cuff.


  1. To establish mount between the hinge and a transmission case. To incline mount and to these to squeeze out the hinge. Not to pull for a power shaft as on a number of models the internal hinge can be thus stretched.

On models with intermediate shaft (the DOHC 1, 9 engine of l and/or with a full drive) should be wrung out the right power shaft from an intermediate support. See. Section Removal and installation of an intermediate shaft.


  1. To squeeze out a power shaft of a nave by means of a standard stripper or to beat out a polymeric hammer.

Installation

 PERFORMANCE ORDER

  1. Before installation to check epiploons on wear.
And — a working edge (new),
In — a working edge (worn-out),
With — a nave of a wheel or a power shaft,
D — an epiploon,
Е — greasing.
  1. Worn-out epiploon if necessary to take out. If it is required, to drill an epiploon a drill, to screw the suitable screw саморез and to take out flat-nose pliers the screw together with an epiploon.

At a worn-out or faulty epiploon to check rollers and bearing holders on existence of damages, if necessary to replace.

  1. To grease a new epiploon, and evenly to hammer a suitable pipe.
  2. To clear and slightly to grease shlitsa and a carving of a power shaft.
  1. To insert a power shaft a hand into the nave bearing. To put on a washer, to establish a nut of a nave and, screwing up it, to pull a nave for the end of a power shaft. A nut not to tighten yet it is final.
  1. To insert a power shaft with a new lock ring - an arrow A - into shlitsevy connection of a gear wheel of a transmission. The cut of a lock ring at installation should be turned up. To hammer a power shaft a rubber hammer while it will not be latched - an arrow B-. Slightly extending and pressing to check, whether the shaft was latched.
  1. To screw a rotary fist and the stabilizer on the cross-section lever, see. Head Suspension bracket and steering system.
  1. To insert an element of a tip of steering draft into a rotary fist, to tighten a nut with effort of 45 Nanometers and зашплинтовать new the shplinty. If шплинт it is not inserted, the nut should tighten, be not to weakened a little. To bend the ends шплинта.
  1. To fill in transmission oil.
  2. To screw a mudguard of a wheel arch.
  3. To screw a new nut of a nave, yet without tightening finally.
  4. To screw a wheel, considering a label on a nave. To lower the car and to tighten wheel nuts cross-wise with effort of 100 Nanometers
  5. To tighten a nut of a nave of the car standing on the earth with effort of 240 Nanometers, the assistant thus should squeeze out a brake pedal.
  1. To fix a nave nut. For this purpose to hammer a nut fillet by means of a punch into a shaft groove.
  1. To measure corners of installation of forward wheels.